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Pumps Training System

46106

Description

The Pumps Training System familiarizes students with pump operation principles and associated maintenance tasks such as pump installation, lubrication, shaft alignment, inspection, and component replacement. Students also learn how to start up, operate, and troubleshoot industrial pumps in different configurations.

Furthermore, during these hands-on activities, students discover the impact of valve restriction, air injection, and Net Positive Suction Head (NPSH) on pump efficiency by using a cavitation valve, a load valve, and two different water reservoirs (optional).

The modularity of the systems allows the selection of models required to meet customized training objectives. A wide variety of pumps are also offered as individual options. The pumps that can be added correspond to the most common types found in industry. Students are introduced to the use, characteristics, and maintenance of each pump by disassembling the pump, and by measuring operating parameters.

Features & Benefits

  • Sturdy, yet flexible design integrating components that meet industrial safety standards and fit many different training needs
  • Comprehensive curriculum consisting of fully illustrated student manuals containing job sheets and/or work orders
  • 10 different optional types of industrial pumps (vane, flexible impeller, progressive cavity, peristaltic, pneumatic diaphragm, etc.)
  • Provides safe, hands-on industrial pumps training
  • Wide-range of industrial-grade components
  • Pumps can be dismounted and transparent pump cover allows cavitation observation as well as air ingestion observation
  • Configure variable speed drives using local panels or a software
  • Fault-insertion by the instructors
  • Latest three-phase ac drive included to vary the speed of motor-driven pumps
  • Easy electrical connections between the drive and motor can be made using banana jacks or terminal blocks

Topic Coverage

  • Pump installation
  • Lubrification
  • Shaft alignment
  • Inspection
  • Component replacement
  • Valve restriction
  • Air injection
  • Pump wiring
  • Fluid mechanics
  • Pump maintenance
  • Vibration analysis (requires optional equipment)
  • Estimated program duration: 96 hours

List of equipment

Qty Description Model Number
1 Pump Bench 46701-1
1 Pump Storage 46702
1 Pump Universal Base Assembly 46704
1 Emergency Stop Station 46705
1 Pedestal Centrifugal Pump 46720-1
1 Paddle Wheel Flowmeter (High Range) 46730-1
1 Alignment Kit (Basic) 46732
1 Pyrometer 46734
1 Clamp-On Ammeter 46735
1 Mechanical Seal Repair Kit (Pedestal Centrifugal Pump) 46740
1 Hoses and Accessories 46790-1
1 Tool Kit 46791
1 Single Pump Systems (Workbook (Instructor)) 81234-7
1 Single Pump Systems (Workbook) 81234-7
1 Variable Frequency Drive 5927-1
1 Expanding Work Surface (Large) 6302
1 Storage/Work Surface 6309
1 Flow Control Valve 6421
1 Pressure Gauge (Digital, High Range) 6553-A
1 Single Pump Systems (Workbook (Instructor)) 81234-7
1 Single Pump Systems (Workbook) 81234-7

Additional equipment required to perform the exercises

Qty Description Model Number
1 Arbor Press 36464

Consumables

Qty Description Model Number
1 Rust Inhibitor Solution 38096
1 Antibacterial Solution 38097

Optional Measurement

Qty Description Model Number
1 DC Power Supply 6360-A
1 Pressure Gauge (Digital, High Range) 6553-A
1 Digital Pressure Gauge (Analog Output) 6553-B
1 Digital Tachometer 8920-4
1 Paddle Wheel Flowmeter (High Range and Analog Output) 46730-B
1 Paddle Wheel Flowmeter (Low Range) 46731-1
1 Paddle Wheel Flowmeter (Low Range and Analog Output) 46731-B

Courseware

Qty Description Model Number
1 Pumps Training Systems (Manuals on CD-ROM) 37894-A
1 Multiple Pump Systems (Job Sheets - Student) 37895-2
1 Multiple Pump Systems (Job Sheets - Instructor) 37895-3
1 Multiple Pump Systems (Job Sheets - Student) 37895-6
1 Multiple Pump Systems (Job Sheets - Instructor) 37895-7
1 External Gear Pump (Work Orders - Student) 37896-6
1 External Gear Pump (Work Orders - Instructor) 37896-7
1 Vane Pump (Work Orders - Student) 37897-6
1 Flexible Impeller Pump (Work Orders - Student) 37898-6
1 Flexible Impeller Pump (Work Orders - Instructor) 37898-7
1 Progressive Cavity Pump (Work Orders - Student) 37899-6
1 Progressive Cavity Pump (Work Orders - Instructor) 37899-7
1 Peristaltic Pump (Work Orders - Student) 37900-6
1 Peristaltic Pump (Work Orders - Instructor) 37900-7
1 Pneumatic Diaphragm Pump (Work Orders - Student) 37901-6
1 Pneumatic Diaphragm Pump (Work Orders - Instructor) 37901-7
1 Metering Pump (Work Orders - Student) 37902-6
1 Metering Pump (Work Orders - Instructor) 37902-7
1 Piston Pump (Work Orders - Student) 37903-6
1 Piston Pump (Work Orders - Instructor) 37903-7
1 Multi-Stage Vertical Centrifugal Pump (Work Orders - Student) 37905-6
1 Multi-Stage Vertical Centrifugal Pump (Work Orders - Instructor) 37905-7
1 Magnetic-Drive Centrifugal Pump (Work Orders - Student) 37906-6
1 Magnetic-Drive Centrifugal Pump (Work Orders - Instructor) 37906-7

Optional Equipment

Qty Description Model Number
1 Multiple Pump Training System Add-On 46106-1
1 Second Drive Option Add-On 46106-2
1 Upper Tank Assembly 46703
1 Basic Vibration Analysis for Pumps 46736
1 Digital Stroboscope 46794

Optional Pumps

Qty Description Model Number
1 Air Compressor 6410-B
1 External Gear Pump 46710-1
1 Vane Pump 46711-1
1 Flexible Impeller Pump 46712-1
1 Progressive Cavity Pump 46713-1
1 Peristaltic Pump 46714-1
1 Pneumatic Diaphragm Pump 46715-1
1 Metering Pump Add-On 46716
1 Piston Pump 46717-1
1 Multi-Stage Vertical Centrifugal Pump 46723-1
1 Magnetic-Drive Centrifugal Pump 46724-1
1 Lubrication Kit 46792

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