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Industrial Controls Training Systems



The Industrial Controls Training Systems are designed to teach the theory and techniques of electric motor controllers. They allow students to select and mount control devices to form typical control circuits, and to troubleshoot them once a fault is inserted. The systems offer unique controls training possibilities, are modular, and include insertable faults.

The Industrial Controls Training Systems comprise four basic systems, each covering a particular topic that deals with various aspects of industrial controls equipment operation. The following systems are available:

• Basic Controls, Model 8036-1, provides students with a complete basic training in motor controls.

• Programmable Logic Controller, Model 8036-2, introduces students to PLCs for motor operation control.

• Motor Drives, Model 8036-3, introduces students to dc and ac drives.

• Sensors, Model 8036-4, introduces students to photoelectric and proximity switches.

The control devices and motors in the 8036 Series are of standard industrial quality, and can be used conjointly with the 0.2 kW machines in the 0.2 kW Eletromechnical Training Systems, Models 8001 and 8006. Device designations can be added to each module with magnetic labels. Each module is equipped with up to four faults that can be inserted by the instructor using switches hidden behind the faceplate. Typical faults include open coils and contacts, dirty contacts, shorted connection, and crossed wires.

Features & Benefits

  • Extensive array of modules makes it possible to create setups filling a large number of training needs
  • Wide variety of modules representative of control components found in the industry
  • Comprehensive curriculum including student manuals with hands-on exercises and instructor guides
  • Includes safety features such as a lockable cut-out switch, a tagout device, and banana plug leads
  • Insertion of faults to teach troubleshooting
  • Cost-effective, high-quality solution
  • Sturdy, mobile, two-sided workstation
  • Designed according to CSA standards
  • Contains advanced devices (PLC, AC Drive, PWM, DC Drive, Softstarter) and common electrical panel components
  • Electrical connections between the modules mirror real-life connections
  • The motors in the training system are actual industrial machines
  • A simulation software allows students to complete all the exercises in the training system courseware on a computer without the need for any actual equipment

Topic Coverage

  • Basic Controls
  • Programmable Logic Controller
  • Motor Drives
  • Sensors
  • Troubleshooting
  • Estimated program duration: 125 hours

List of equipment

DescriptionSystem Number
Basic Controls Training System 8036-1
Programmable Logic Controller Training System (add-on to 8036-1 or 8036-E) 8036-2
Motor Drives Training System (add-on to 8036-1 or 8036-E in conjunction with 8036-2) 8036-3
Sensors Training System (add-on to 8036-2) 8036-4
Motor Drives Training System (Stand-Alone) 8036-A
Motor Drives Training System (Add-On to 8001 or 8006) 8036-B
Motor Drives Training System (Stand-Alone, 120 V Version) 8036-C
Basic Controls Training System (Second Team, Add-On to 8036-1) 8036-D
Basic Controls Training System (Add-On to 8001 or 8006) 8036-E

Additionally required equipment

Qty DescriptionSystem Number
1 Digital Tachometer 8920-4
1 Digital Multimeter 8946-2
1 Stopwatch 77660

Optional Equipment

Qty DescriptionSystem Number
1 Industrial Controls Double-Rail Tabletop Workstation 3105-C
1 Single-Phase Manual Starter 3121-2
1 Solid-State Relay 3133-2
1 Speed Switch 3146-2
1 Field Rheostat 3151-1
1 Prony Brake 3154-1
1 Universal Motor 3167-1
1 Dahlander Two-Speed Induction Motor 3168-2
1 Two-Value Capacitor Motor 3169-1
1 Machine Mounting Plate 3170-2
1 Motor Terminal Module 3171-2
1 Single-Phase Motor 3172-2
1 Reversible AC Motor 3174-3
1 Two-Speed Motor 3175
1 Polyphase Motor 3176-2
1 Three-Phase Wound-Rotor Induction Motor 3177-1
1 Synchronous Motor/Generator 3178-1
1 DC Motor (EMS version) 3179-A
1 DC Control Relay 3180-1
1 DC Contactor 3181-1
1 DC Time-Delay Relay 3182-1
1 Manual DC Motor Starter 3187-1
1 Three-Phase Rheostat 3188-1
1 AC Power Supply (single-sided) 3196-A
1 AC/DC Power Supply (double-sided) 3197-4
1 Small Blank Industrial Controls Module 3198
1 Medium Blank Industrial Controls Module 3198-1
1 Large Blank Industrial Controls Module 3198-2
1 Diffuse Reflective Photoelectric Switch 6377-B
1 Extended Warranty for the Industrial Controls Training System 8036-E
1 Phase Converter 8896
1 Personal Computer 8990
1 Clamp-On Meter 38707
1 Industrial Controls Training Systems (Manuals on CD-ROM) 39436-A


Product Fixes

AC Drive displaying error E12, or locked in RUN mode

Industrial Controls Training Systems
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